Effluent Treatment PLant For Automobile Industry
Unistar Aquatech Private Limited provides advanced and reliable solutions for wastewater management in the automobile sector. As a trusted provider of Effluent Treatment Plant for Automobile Industry, we help industries treat and reuse wastewater in an efficient and eco-friendly way.
Automobile industries generate wastewater from processes like washing, painting, metal finishing, and oil removal. This water contains harmful chemicals, oil, grease, and heavy metals, which must be treated before disposal. Our customized ETP for Automobile Industry ensures safe and effective treatment, helping businesses meet environmental standards.
Leading Effluent Treatment Plant for Automobile Industry
Our effluent treatment plants are designed to handle complex industrial waste. We use a combination of physical, chemical, and biological processes to remove contaminants and make water safe for discharge or reuse. With our solutions, industries can reduce pollution, save water, and maintain a cleaner working environment.
Why Choose Our ETP for the Automobile Industry?
- Effective Treatment Process – Removes oil, grease, chemicals, and harmful substances
- Eco-Friendly Solution – Supports safe disposal and water reuse
- Custom Design – Tailored according to your plant capacity and needs
- Low Maintenance – Easy operation with minimal upkeep
- Cost-Effective – Reduces long-term operational costs
What is ETP for Automobile industry?
An Effluent Treatment Plant (ETP) in the automobile sector plays a vital role in cleaning up wastewater produced during manufacturing, washing, painting, and metal finishing. These processes can create contaminated water filled with oils, greases, heavy metals, and other harmful chemicals. ETPs work to eliminate these pollutants using a mix of physical, chemical, and biological methods, ensuring that the water is safe to release into the environment. By implementing ETPs, car manufacturers not only lessen their environmental footprint but also adhere to pollution control regulations and foster sustainable practices. This system is vital for promoting cleaner production and safeguarding our water bodies from industrial pollution.
Type Of Pollutants: The automobile industry incorporates heavy dose of clean water, which it needs for various purposes at different stages of production, such as washing, rinsing, treatment of automobile parts, paint and so forth. As such, its effluent is mostly seen with pollutants such as oils, grease, metals, chunks of paints, phosphates, detergents, ammonia bi-fluoride, hydrofluoric acid etc alongside some organic pollutants and BOD and COD as well.
WASTE WATER AND TREATED WATER CHARACTERSTICS:-
Wastewater will have the following characteristics of before and after treatment as per PCB norms. As the BOD load is equally distributed in daily discharge, no separate BOD removal is suggested.
Trusted Name in ETP For Automobile Industry
Unistar Aquatech Private Limited focuses on quality, innovation, and customer satisfaction. Our team understands the challenges faced by automobile industries and provides practical solutions that work in real conditions. We not only supply machines but also provide complete support, from installation to maintenance.
If you are searching for a reliable Effluent Treatment Plant for Automobile Industry, Unistar Aquatech Private Limited is here to help. Our solutions are designed to deliver performance, durability, and compliance with environmental standards.
Contact us today to get a customized ETP for Automobile Industry that fits your business needs.
| SN | ITEMS | Description | . |
| . | . | Before Treatment | After Treatment |
| 1 | Temperature | 250 C to 350 C | Not exceed 50 C above ambient |
| 2 | Colour | Light yellowish | Colourless |
| 3 | Odour | Present (light) | Nil |
| 4 | pH | NA | 6.5 to 8 |
| 5 | TSS | NA | <30 mg/l |
| 6 | Oil and grease | NA | <10 mg/l |
| 7 | BOD | NA | <30 mg/ltr |
| 8 | COD | NA | 150 mg/ltr |
NOTE:-
As the BOD load is equally distributed in daily discharge, no separate BOD removal is suggested.
TREATMENT CONCEPT
• The effluent reach to ETP from all the streams is made homogeneous in the underground equalization tank, after subjected to, bar screen chamber, and Oil and grease trap.
• Air agitation is being provided in the equalization tank to ensure homogeneity.
• Effluent is lifted and transferred to flash mixer, where coagulant/chemicals are being added by dosing.
• Dosing is achieved by automatic dosing pumps for precise quantities of chemical dosing.
• Air agitation is provided in dosing tanks and flash mixer for mixing of solutions.
• The air quantity can be regulated by valves provided in the piping.
• The overflow solution of flash mixer shall be taken to clari-flocculator tank.
• Flocculent chemical is added in this tank with dosing pump, which help the impurities to form large flocs in the form of sludge.
• The clarifier is inclined tube type settler, having tubepac media for sludge separation. These are inclined tubes made out of PVC material, placed at an angle of 600.
• Sludge settles at the bottom of tube settler and treated water goes to biological treatment.
• Sludge from the bottom of the clarifier in being taken to sludge drying beds or filter press system for dewatering.
• Sludge cakes are being formed after separation of water.
• Solid waste will be transferred to land fill or PCB designated sites.
• Sludge settles at the bottom of secondary tube settler and treated water overflows to treated water holding tank.
• Filtered water from sludge dewatering system will be taken back to equalization tank.
• Water from TWHT is being transferred to DMF (Dual Media Filter) for final treatment of TSS.
• Water from DMF is being transferred to ACF (Activated Carbon Filter) for treatment of Color, Odor etc.
• Finally water will be discharged or used for horticulture.
BRIEF SCOPE OF SUPPLY:-
Our brief scope of supply will include following items for the integrated ETP:
| . | ITEMS/EQUIPMENTS | Quantity |
| A | PRIMARY TREATMENT SECTION | . |
| 1 | Bar screen | 01 No. |
| 2 | Effluent transfer pump | 01 No. |
| 3 | Air blower (for complete aeration system) | 01 No. |
| 4 | Aeration grids | 01 Lot |
| 5 | Packaged treatment unit | 01 Set |
| 6 | Chemical Dosing systems | 03 Sets |
| 7 | Filter Feed Tank | 01 No. |
| B | SECONDARY TREATMENT SECTION | . |
| 1 | Filter feed pump | 01 No. |
| 2 | Dual Media filter | 01 No. |
| 3 | Activated Carbon filter | 01 No. |
| 4 | Filter Feed Tank | 01 No. |
| 5 | Chlorine Dosing system | 01 Set |
| C | OTHER ITEMS | . |
| 1 | Piping and instrumentation | As per P&ID |
| 2 | Treated water storage tank | 02 Nos. |
| 3 | Transfer Pump, 1.5HP | 02 Nos. |
| 4 | Transfer Pump, 7.5HP | 01 Nos. |
| 5 | Control panel and internal cabling | 01 Lot |
SALIENT FEATURES
• The wastewater is generated from the pre-treatment plant rinsing stages. This will be a continuous flow effluent, for which chemical treatment is recommended.
• As the pre treatment plant is on the ground floor, the bar screen chamber, oil & grease trap, effluent storage tank, treated water holding tank etc., shall be put below the ground level, thus saving on thus floor area.
• All the over the ground tanks will be made in MSEP construction.
• The outlet characteristics of the treated water after secondary treatment will be such that it can be used in purposes like toilet flushes, floor washings, green belt development etc. The characteristics of the treated wastewater will meet the discharge limits as prescribed by the concerned authorities.
• The sludge generated from the ETP will be sent to landfill, after proper dewatering, designated by pollution control board.
• Our proposed ETP will have battery limit starts from the inlet to the ETP and ends at outlet of the treated effluent from the ETP.
• Electricity and tap water at the ETP site will be provided by the client.
• We will provide our own sampling report for the system. However, should you require any third party sampling, the cost for the same is to be borne by you.
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