Unistar best technology effluent treatment plant for Paint shops or paint booths are generally termed as mass storage of hazardous chemicals and such are widely put in use for giving the finishing paint to goods manufactured in a given facility. As such, there arise effluent or wastewater disposal issues which are duly checked by our unique effluent treatment plant for paint shop which is built, installed and controlled by our versatile tech skill. Effluent as released by paint shop is generally the result of metal finishing operations meant for plastic products, sport goods, furniture, and so forth and a net is used to secure coagulated paint overspray but if left unchecked, such paint overspray solidifies can be a tricky problem to resolve.
At this point, we proud to declare that we are a leading technical partner in this field, when clients look for premium ways to dispose-off the effluent or when they look for top quality effluent treatment plant for paint shop, in the most customized way. From noting down unique requirements of the shop to proficient installation to proper implementation, our widely experienced engineers go a long way in providing an array of super-professional services to those needing it.
The salient features of our premium effluent treatment plant for paint shop, are as follows:
- Our plant requires limited space for easy installation and smooth operation,
- Minimal maintenance and lesser efforts are needed,
- It operates consistently and without any major interruption, causing swift disposal of effluent as produced in paint shops or paint booths,
- Our superior effluent treatment plant for paint shop is strictly according to applied regulations,
- Plant installation and application is pretty affordable in nature.
In grander scheme of things, our effluent treatment plant for paint shops, are available in various types, such as automatic, semi-automatic and even manual machines are accessible, which require lesser hand efforts. Our plant can treat upto 2000 litres of effluent in one hour, while the power requirement is just around single phase-1 h.p and our operational expertise is totally government approved and is valid from all counts of laws and by-laws.
We have set up a proficient R&D section where quest is always on for innovation and optimization of existing techniques present in latest effluent plant treatment plant for paint shops. We have won hearts of various manufacturers who are busy in production of a large variety of items across North India and we are still relentless in our continuous efforts.
WASTE WATER AND TREATED WATER CHARACTERSTICS:-
Wastewater will have the following characteristics of before and after treatment as per PCB norms. As the BOD load is equally distributed in daily discharge, no separate BOD removal is suggested.
| SN | ITEMS | Description | |
|---|---|---|---|
| Before Treatment | After Treatment | ||
| 1 | Temperature | 250 C to 350 C | Not exceed 50 C above ambient |
| 2 | Colour | Light yellowish | Colourless |
| 3 | Odour | Present (light) | Nil |
| 4 | pH | NA | 6.5 to 8 |
| 5 | TSS | NA | <30 mg/l |
| 6 | Oil and grease | NA | <10 mg/l |
| 7 | BOD | NA | <30 mg/ltr |
| 8 | COD | NA | 150 mg/ltr |
NOTE:-
As the BOD load is equally distributed in daily discharge, no separate BOD removal is suggested.
TREATMENT CONCEPT
The effluent reach to ETP from all the streams is made homogeneous in the underground equalization tank, after subjected to, bar screen chamber, and Oil and grease trap.
- Air agitation is being provided in the equalization tank to ensure homogeneity.
- Effluent is lifted and transferred to flash mixer, where coagulant/chemicals are being added by dosing.
- Dosing is achieved by automatic dosing pumps for precise quantities of chemical dosing.
- Air agitation is provided in dosing tanks and flash mixer for mixing of solutions.
- The air quantity can be regulated by valves provided in the piping.
- The overflow solution of flash mixer shall be taken to clari-flocculator tank.
- Flocculent chemical is added in this tank with dosing pump, which help the impurities to form large flocs in the form of sludge.
- The clarifier is inclined tube type settler, having tubepac media for sludge separation. These are inclined tubes made out of PVC material, placed at an angle of 600.
- Sludge settles at the bottom of tube settler and treated water goes to biological treatment.
- Sludge from the bottom of the clarifier in being taken to sludge drying beds or filter press system for dewatering.
- Sludge cakes are being formed after separation of water.
- Solid waste will be transferred to land fill or PCB designated sites.
- Sludge settles at the bottom of secondary tube settler and treated water overflows to treated water holding tank.
- Filtered water from sludge dewatering system will be taken back to equalization tank.
- Water from TWHT is being transferred to DMF (Dual Media Filter) for final treatment of TSS.
- Water from DMF is being transferred to ACF (Activated Carbon Filter) for treatment of Color, Odor etc.
- Finally water will be discharged or used for horticulture.
BRIEF SCOPE OF SUPPLY:-
Our brief scope of supply will include following items for the integrated ETP:
| ITEMS/EQUIPMENTS | Quantity | |
|---|---|---|
| A | PRIMARY TREATMENT SECTION | |
| 1 | Bar screen | 01 No. |
| 2 | Effluent transfer pump | 01 No. |
| 3 | Air blower (for complete aeration system) | 01 No. |
| 4 | Aeration grids | 01 Lot |
| 5 | Packaged treatment unit | 01 Set |
| 6 | Chemical Dosing systems | 03 Sets |
| 7 | Filter Feed Tank | 01 No. |
| B | SECONDARY TREATMENT SECTION | . |
| 1 | Filter feed pump | 01 No. |
| 2 | Dual Media filter | 01 No. |
| 3 | Activated Carbon filter | 01 No. |
| 4 | Filter Feed Tank | 01 No. |
| 5 | Chlorine Dosing system | 01 Set |
| C | OTHER ITEMS | . |
| 1 | Piping and instrumentation | As per P&ID |
| 2 | Treated water storage tank | 02 Nos. |
| 3 | Transfer Pump, 1.5HP | 02 Nos. |
| 4 | Transfer Pump, 7.5HP | 01 Nos. |
| 5 | Control panel and internal cabling | 01 Lot |